Part One - Part Two 
             When it comes time to fashion the mounts for the  leeboard and ladder I’ll need a small brake to bend the straps into a U shape.  It has lots of other uses too. I found what I needed online but it was  lightweight so I’ve decided to build my own to fit into my shop press like  this: 
            
            Welding aluminum joints generally calls for welding on  one side first then, using a circular saw, back-cutting half way through the  joint before welding the other side. I modified this procedure to imitate the  way professional aluminum boat builders treat the bottom to transom joint. I am  calling it my version of the external chine log. It only extends out ¼”. It’s  not a new idea; David Beede shows this design chine work in his PL Premium  experiments at https://www.simplicityboats.com/pl_premium.htm 
            
            Suppliers often  ship Aluminum sheets on a purpose built pallet which I used to build my assembly  table by adding 2 x 4 legs. 
            
            Center Section
                          The center section is divided into a 35 gallon fresh water tank that uses dual  hand pumps to access the water it contains, twin ice chests, a propane locker  for a composite tank that fits right in and a small storage cabinet underneath  my self-built dual burner cooker. Why twin ice chests? In the past I have  carried two ice chests on week long cruises with one holding ice and beverages  while the other holds dry ice to keep meat frozen until ready to thaw and cook.  I can only stand so much Beef Stew. The ice chests are insulated but still help  keep the water cold. Remember this is drinking water…not ballast. The largest  body of water near me is Pamlico Sound where the water varies from salty to  brackish to fresh so carrying drinking water is a good idea. 
            
Cleaning out the water tank is simple…remove the  manual pumps from both sides and insert a water hose into one. The overflow  will clean and refresh the water supply. Add a cap full of bleach if you like. 
Dual Burner Cooker
I found these on the internet made with mild steel and love  them. For the boat I’ll use stainless steel and buy the burners and fittings  from the same source. It won’t gimbal but, nosed up onto a beach, who needs  that? 
Finishing
No paint is needed for marine grade aluminum boats…even in  salt water. I thought about not having a finish. I’d sand blast the boat to get  rid of scratches and just even out the overall look but I have decided to paint  it anyway. I’ll rent a commercial sand blaster from the local rent all place  and buy the sand from them too. I’ll blast the inside first then turn it over  and blast the exterior. After a good wash down, I’ll spray it with primer  inside and out (but not inside the lockers etc.).  After priming any old paint will do. Some go  for high gloss enamel while others go for latex house paint. I choose the  former and will tape it off to get an overall paint scheme but I could just go  with battleship gray. 
 I have lots of experience with that. Lagniappe is intended for trailer sailing  so no bottom paint but if it was needed they make special bottom paint for  that. 
 
 There is no wood on my boat which makes it essentially  maintenance free. When stored on its trailer behind my shop it will fill with  rainwater, leaves and pine straw all of which can easily be swept out and hosed  clean anytime I choose. Oh, I’ll keep a tarp over it or maybe build a carport  for it but all that stuff will still find its way in. 
No Electrical System
Individually battery powered LED running lights, hand held  GPS & VHF, AM/FM radio, flashlights etc. is all l’ll use. Re-chargeable  batteries and a solar powered charger will take over during the day. Around $50  bucks for the lights and the solar charger is about $20.00. Look for one that  also charges cell phones etc. 
            
            Fittings and Setups
More Next Time... 
Dan Roberts 
Encore Tools & Equipment Inc. 
Salisbury, NC 
www.encoretool.com  |