I built my first boat in 1973. The second one was completed in
1981. By the late ‘80’s, I was cranking out 1-2 per year. My wife of 29
years has been pretty understanding, although she has since taken control
of the checkbook, credit cards, and other financial matters (our only real
marital strife occurred one dismal day when she cut up my favorite fairing
batten to make a quilt frame!). A few of the 25 (+ or -) boats I have
built met the definition of elegant. Most were at least cute and somewhat
functional. More than a few were total disasters. Here’s a collection of
some of those boats from all three categories:
“Mayfly”- The idea of “Mayfly”
came from a co-worker, Patty, who at 5’2” and 120 lbs, needed a double
paddle canoe she could load on the roof of her car. Patty’s other unique
need was, she had no disposable cash. So the boat had to be cheap! At the
library I found Skip Snaith’s (say that 3 times, fast”) book on
Canoes and Kayaks for the Backyard Builder. His 10 ½’ canoe was
designed for batten seam construction. I selected his plan because it
included the plank shapes, which allowed me to shift to glu-lap
construction. On Day One, I bought 3 sheets of over-the-counter ¼”
Douglas-fir AC plywood ($10.50/sheet) and scarfed them into 12’ panels. On
Day Two I cut out the planks (4 to a side), adding an inch to the topside
of each plank so I could convert the construction to frameless glu-lap.
Then I cut out the molds (3), assembled them on a ladder-frame, and
stitched the garboards together at the keel stitch-and-glue style. On days
3, 4, and 5, the remaining planks went on using glu-lap construction with
sheetrock screws to hold the planks together until the epoxy hardened. I
used no stems, but just wired the plank ends together “Fred Shell-style.”
The breast-hooks, in-wale spacers, and in-wales went on conventionally. In
3 weeks of evenings, and weekends, Patty had a canoe. Total cost- $83!
Actually, Patty paid me $100, and my co-workers and I spent the $17 “tip”
on beer.
Patty had a great summer paddling her little boat. People generally loved
it! Then………things went sour! Everyone knows that the grain on Douglas-fir
plywood “lifts” when exposed to weather. (Rule 1: never used Douglas-fir
plywood on a boat unless you’re going to sheathe it with fiberglass
cloth). By fall, Patty’s boat looked like it was made of mohair! At
Patty’s request, I dutifully sanded off the hull, worked epoxy into the
cracks, and repainted it. Unfortunately, by mid-season the next year, the
boat looked worse than ever, especially at the ends. (Rule 2: when there’s
a lot of twist involved, like in the plank ends of a very short canoe,
Douglas-fir “lifts” about 10 times worse than it does in panels with
little or no twist). After two or three more years of this cycle, a very
disappointed Patty gave the canoe to a high school kid who didn’t care
what the boat looked like. But like I told Patty, “Hey for a 100
bucks…….???”
“Tursiops”- I the early ‘90’s I
offered to build a custom boat for an environmental organization’s
fund-raising auction. The high bidder, a 70-year-old gentleman, selected
the
Tursiops sea kayak design. It wouldn’t have been my first choice.
Tursiops was designed with pre-epoxy technology (4mm ply on full frames
and stringers). While I substituted epoxy for mechanical fasteners, the
boat ended up at least 15 lbs heavier than what a comparable
stitch-and-glue kayak would have weighed. While that might not have been
an issue for many people, it unfortunately was an issue for my
not-terribly-robust client. Nonetheless, according to a discussion I had
with his daughter a few years later, the man reputably loved his boat.
After all, it was pretty, if a bit heavy.
“The little boat”- In 1998, I
built what my wife refers to as “the little boat”, to provide me a vehicle
for a 3 week boating adventure in coastal British Columbia to celebrate my
half-century mark. I found the “wide-stern canoe” in Bolger’s Boats with
an Open Mind. Originally developed for strip construction, I converted it
to glu-lap construction, and added steam-bent ash ribs and side decks to
make it extra strong. I used only 5 planks per side, so the boat has a
quaint “knuckle” appearance. The transom has extreme tumblehome, and while
I like tumblehome, it does give the sheer an odd “humpiness” at certain
angles. I traveled ~200 miles in the Southern BC Desolation Sound area in
the boat, subsisting on clams and oysters and the occasional bottom fish.
A 5hp outboard provided easy planing speed, and I found I could travel
greater than 100 miles on two 6 gallon tanks of gas. I generally felt safe
in the little boat (I say generally- there were two occurrences where I
felt anything but safe- which ultimately lead to the 19’8” semi-dory I’m
currently building). Bystanders absolutely loved this boat, and it even
got a smile and enquiry from the US border guard.
Headwater 14 Drift Boat- In
western Montana, everybody fly-fishes, which means everybody has either a
rubber raft or a drift boat. As a donation for another fund-raiser (same
concept, different organization) I built a drift boat for the high bidder.
I used Tracy
O’Brien’s Headwater 14 design. It’s a stitch-and-glue design that uses
only 2 sheets of 12 mm and 2 sheets of 9 mm plywood. It’s an amazingly
simple boat to build. On Day One I scarfed the panels. On Day Two I cut
out the panels and stitched them together….and….. then I went fishing
because the day was still young! In the next 6 weeks of evenings and
weekends, I finished the interior. The interior is all pretty standard
construction (brainless and boring). I occasionally cross paths with the
couple that owns the boat. They claim their boat is a “fishing machine”
and perfect for western Montana’s (generally fairly low gradient) rivers.
“Bulls-Eye” or the “Kevorkian
II”- In the late ‘80’s I drew up plans for a 10’, round-bilged,
lapstrake sailboat. I built the boat of cheap AC exterior plywood,
laminated a solid spruce mast, and used a 60 square foot leg-o-mutton sail
I had laying around. The boat stunk! The bilges were too soft to carry
sail. The mast was too heavy. The sail was too big. Worst of all, the
daggerboard trunk was too far aft, giving the boat lee helm! A co-worker
dubbed it “The Kevorkian” (as in “death machine”). I quickly gave it away
and tried to forget about it. Unfortunately, a young couple I know, John
and Elizabeth, acquired it, and used it for fishing on local lakes
(although they reputedly used the mast for kindling). Interestingly, John,
proposed to Elizabeth in the ‘Kevorkian.” Unfortunately, this also made
them sentimentally attached to the boat. I demanded that I be allowed to
replace the boat as a wedding gift if they’d guarantee that the Kevorkian
hull suffered the same fate as the mast.
I’d always been intrigued by Glen-L’s “Fast-G” stitch-and-glue method.
Fast-G is a method where the entire boat is layed out flat, then wired
together, and “folded” into a boat, origami-style. Subsequently, I ordered
plans for
Gen-l’s 11’ “Bulls-Eye.” Like Tracy O’Brien’s Headwater drift boat,
wiring the Bulls-Eye together is an afternoon job. Glen-L provides an
amazing number of full-size patterns for every conceivable piece of wood.
This makes construction a little boring. But if finishing the boat is the
goal, rather than figuring out how to accomplish certain tasks, this may
be the method for you! The finished boat is pretty neat, although the
sheer at the bow is a little exaggerated for my taste. John and Elizabeth
like the boat, although they refer to it as The Kevorkian II. Some things
you just can’t leave behind.
Tom Hill’s “Daisy Mae”- I’ve
built two of Tom Hill’s canoes, the 13’10” “Daisy Mae” and the 16’
“Champlain.” Tom’s designs use full length, temporary ribbands. The
ribbands make getting the hull fair, and establishing the plank shapes, a
piece of cake! Also, beveling each plank to accept the next plank lap
becomes a fail-safe task when you have ribbands to work from. (You do have
to be a little careful to avoid gluing the planks to the ribbands,
however!). Other than cutting the “gains” at each plank end, there are no
other skills that a beginner couldn’t handle with Tom’s designs! Fair
warning- Tom’s plans are pretty “skeletal.” So unless you’ve built one of
Tom’s boats before, get his book (Ultralight
Boatbuilding)!
I built the Daisy Mae for a married couple. They’re both of light stature,
so we concluded that while the Daisy Mae was small, it would occasionally
accommodate both of them. Unfortunately, they’re also kind of “hyper.”
They couldn’t quite wait for an appropriate launch date. As soon as the
ice melted from a local lake, they launched the boat into the 33 water.
They also took their 100 lb Labrador “Dan.” Bad idea! When they rounded a
corner of the lakeshore, a mallard flushed, Dan lunged, and the canoe went
over. Fortunately, they were only 10 feet from shore in waist-deep water,
and made it back to their car before hypothermia set in.
That’s it for now. In a couple month’s I’ll submit an article on My
Infatuation With Semi-Dories. MH |